Procedure of growing tobacco:
Up until the past few years, in spring, tiny seeds were sown
in "beds" which had been sanitized by steam, then covered with muslin,
ie "canvas" to hold in moisture and keep out unwanted seeds. In recent
years, however, most farmers purchase plants grown in a greenhouse setting.
The seedlings, when about 4-6 inches high, are
"pulled" from the beds and placed in the wheel of a tobacco
"setter". This machine, the only mechanization used in the crop’s
production, may be only a one-row setter, or go up to one that can plant four
rows at a time. The people ride backwards and, after the wheel places the plant
in the ground and gives it a squirt of water, they place another plant in the
ever-rotating wheel until the field is completed. This is called
"setting".
In July, usually, the plant grows a delicate pink blossom on
it’s very top; this must be removed and this procedure is called
"topping" and is done to further the fullness and weight of the
leaves.
As with most crops, "cultivating" must be done to
eliminate weeds. And, again in order to encourage the growth of a strong plant
with large leaves, unwanted shoots are also removed. This is called
"suckering" Often, another pest, the tobacco worm, must be removed.
(Edgerton has a pet worm named Toby who travels from place to place in the city
and shows up each year, just before Tobacco Heritage Days.)
Within a few weeks, it’s time to harvest the tobacco plants
and they are cut down with a tobacco axe and put in stacks on the ground to
wilt. This is called "piling". After they have wilted, the large stems
are poked through with a metal tip attached to a thin piece of wood called a
"lath" until there are six or eight plants on the lath. The metal tip
is then removed and placed on another tobacco lath and the procedure starts all
over again. The tip is called a "spud". When "stringing" the
tobacco plants, the lath can either be propped upright against the ground, or
held on a framework called a "horse".
The strung tobacco plants are then placed on another framework
on a large wagon and hauled by tractor into a tobacco shed. The laths full of
tobacco plants are hung in rows and tiers all the way to the very tip top of the
shed; this phase is "hanging". This building is different from a
regular barn because it has vents all over it which can be opened to let the air
circulate and help dry the tobacco. The plants turn brown when they’re dry.
In the winter, when the air turns moist (called "case
weather"), the dried plants become easy to handle and all the laths are
taken down, the plants are removed and the leaves removed from the stalks. This
is called "stripping" and is done in a special shed called the
"strip house". The farmer’s family and lots of friends help strip
tobacco in this warm, moist building. The leaves are then placed in a bale box" or tobacco "press" which is lined with paper. A piece
of wood comes down inside the box and gently pressed the leaves into a more
compact form called a "bale", and hauled by truck to a warehouse where
it’s stored until it’s sold.
(The tobacco grown in this area is used mostly for chewing or
snuff, although at one time, Edgerton was known for its fine cigar tobacco and
cigar binder-tobacco.)